A LINE FOR MANUFACTURE OF A CARDBOARD AND A HEATER SLAB ON CLAYEY BINDING

On the basis of BSTF and clayey binding are received sheet materials - heat-insulated cardboard HC-1 and heat-sound-insulated cardboard HSC-6 by thickness from 2 up to 12 mm consisting of a basalt superthin fibre in diameter up to 3,0 microns and clayey binding - 12-20 %. As the last are used bentonitic clay.

Technological process consists of three basic stages: preparations of clay-fibrous hydroweight, formation of a continuous carpet from hydroweight by means of vacuum-filtration, drying in a conveyor dryer. The material after drying is cut out on sheets of the set sizes and is packed. The characteristics of a material is resulted.

THE BASIC CHARACTERISTICS OF PLANT

Table
Productivity, m3/year350070002500-5000
The characteristic of received production:
- Density, kg/m3, no more
- Heat conductivity, W/m•, at 25 °, /
- Temperature of application, °
- Thickness, mm
- Length, mm
- Width, mm

140-250
0,048

900
5-40
800-1200
850

140-250
0,048

900
5-50
1200
1000

100-250
0,046

900
14-100
1000
1000
Dimensions of a line, m3612836149 24128 30128
The charge of natural gas, m3/m3160160140
Electric power, W/m310010090
The attendants, person/shift444-8

THE LIST OF THE EQUIPMENT OF PLANT:

The device with a mixer (reactor) for preparation of clay suspension, capacity for filtering, a reactor for preparation of a solution polyacrylamide, pumps, a hot-water generator, a reactor for preparation waterproofing agent, repulper, batcher, capacity for gathering a filtrate, plant for formation of plates, capacities, a receiver, the unit of drying, units of preparation of the heat-carrier, smoke suckers, a drive of the conveyor.
For the organization of manufacture the center has an opportunity to offer:
  • The design documentation
  • Performance of design works on a binding of a line
  • The assembling
  • Balancing and commissioning works
  • Transfer normative and technical, technological and operation documentation, training of experts.
COST:
Cost of plants for manufacture of a cardboard depends on productivity and a degree of automation.
phone/fax: (044)517-4818
phone: (044)517-0963