A LINE FOR MANUFACTURE OF A CARDBOARD AND A HEATER SLAB ON CLAYEY BINDING
On the basis of BSTF and clayey binding are received sheet materials - heat-insulated
cardboard HC-1 and heat-sound-insulated cardboard HSC-6 by thickness from 2 up to 12 mm
consisting of a basalt superthin fibre in diameter up to 3,0 microns and clayey binding - 12-20 %.
As the last are used bentonitic clay.
Technological process consists of three basic stages: preparations of clay-fibrous hydroweight,
formation of a continuous carpet from hydroweight by means of vacuum-filtration, drying
in a conveyor dryer. The material after drying is cut out on sheets of the set sizes and
is packed. The characteristics of a material is resulted.
THE BASIC CHARACTERISTICS OF PLANT
Table
Productivity, m3/year | 3500 | 7000 | 2500-5000 |
The characteristic of received production: - Density, kg/m3, no more
- Heat conductivity, W/m•Ê, at 25 °Ñ, Âò/ìÊ
- Temperature of application, °Ñ
- Thickness, mm
- Length, mm
- Width, mm
| 140-250
0,048
900
5-40
800-1200
850 |
140-250 0,048
900 5-50 1200 1000 |
100-250 0,046
900 14-100 1000 1000 |
Dimensions of a line, m | 36õ12õ8 | 36õ14õ9 | îò 24õ12õ8 äî 30õ12õ8 |
The charge of natural gas, m3/m3 | 160 | 160 | 140 |
Electric power, êW/m3 | 100 | 100 | 90 |
The attendants, person/shift | 4 | 4 | 4-8 |
THE LIST OF THE EQUIPMENT OF PLANT:
The device with a mixer (reactor) for preparation of clay suspension, capacity for
filtering, a reactor for preparation of a solution polyacrylamide, pumps, a hot-water
generator, a reactor for preparation waterproofing agent, repulper, batcher, capacity
for gathering a filtrate, plant for formation of plates, capacities, a receiver, the
unit of drying, units of preparation of the heat-carrier, smoke suckers, a drive of the conveyor.
For the organization of manufacture the center has an opportunity to offer:
- The design documentation
- Performance of design works on a binding of a line
- The assembling
- Balancing and commissioning works
- Transfer normative and technical, technological and operation documentation, training of experts.
COST:
Cost of plants for manufacture of a cardboard depends on productivity and a degree of automation.