PLANT ON MANUFACTURE OF BASALT CONTINUOUS FIBERS IN DIAMETER FROM 9 UP TO 25 MICRONS

Plant for manufacture of basalt continuous fibers is intended for formation of fibers in diameter 9-25 microns from melt of basalt rubble (or crumbs) on many draw plate platinum-rhodium feeders at high-speed winding on reels with drawing lubricating agent and the subsequent rewind in roving.

Now we can offer plants on manufacture of continuous fibers with following characteristics.

THE BASIC CHARACTERISTICS OF PLANT

Table
The name of parameters Mark of plant
BCF-60 BCF-120 BCF-240 BCF-360
Diameter of a fibre, micron12 -259 - 129 - 129 - 12
Productivity, t/year60120240360
Power inputs
- Natural gas, m3/hour
- The electric power, kW/hour

7
20

20
40

35
80

50
120
The specific charge lubricating agent, litre/kg0,60,60,60,6
Quantity of complete sets of feeders in weight 3300 g1246
Overall dimensions, m (with a platform)6x6x88x8x810x9x812x10x8

THE LIST OF THE EQUIPMENT OF PLANT:

The loader, platform technological, the unit oven, unit of formation, the device rolling making oily, the device reeling up, installation of lubricating agent preparation, electric equipments, unit of rewind of a complex string in roving.

* Cost and terms of manufacturing of the equipment are specified at the conclusion of the contract

THE DESCRIPTION OF TECHNOLOGICAL PROCESS

The technology of reception of basalt continuous fibres will consist of following technological operations: preparation of melt, raw material including fusion and homogenization of melt, manufacture from melt elementary fibres, glass fiber sizer, their winding on reels. Realization of these operations is carried out as follows. Prepared as rubble or a crumb basalt raw material
moves in the bunker of the loader, whence in automatically fine portions gets in a melting furnace. Fusion of raw material in the furnace is made with the help of the torches working on natural gas or diesel fuel
The raw material past stages of fusion, decontamination and homogenization, as homogeneous of melt acts in a zone of manufacture and through draw plate platinum-rhodium
feeders with the help of extending devices it is reeled up
as the complex string consisting of elementary fibres, on reels of the reception device.

THE BASIC CHARACTERISTICS OF INSTALLATION

the Name of parameters Mark of installation
BSF-350
Diameter of a fibre, a micron 9 20
Productivity, t/year (kg / hour) 300-400 (38-50)
Power inputs
- Natural gas, m3 / hour, (m3 / kg)
- The electric power, kwhour, (kw / kg)

25-30 (0,55-0,65)
92-100 (2,0-2,4)
the Specific charge glass fiber sizer, l/kg 0,6
Amount of complete sets of feeders in weight 3300 g 4 4
Overall dimensions, m (with a platform) 10x9x8 10x9x8

Completeness of installation

the Name Amount the Information
Furnace melting, including. 1 pcs.
Fire-resistant materials 1 kit. Standard
the Skeleton of the furnace 1 kit. Non-standard
Unit of formation 4 piece Non-standard
Transformer TVK-75 with supplies 8 kit. Standard
Fan VVD-5 4 piece Standard
System of heating of the furnace 1 kit. Standard
the Platform of service 1 kit. Non-standard
Installation of preparation glass fiber sizer 1 kit. Non-standard
Roll glass fiber sizer the device 4 piece Non-standard
the Loader 1 kit. Non-standard
the Reeling up device 4 piece Standard
Rewind machine 4 piece Standard
the Feeder platinum-rhodium 6 kit. Non-standard
Control panels 5 piece Non-standard

The basic physical and chemical properties of fibres

Scope of basalt continuous fibre (BSF):

knitted cloths from basalt roving: for a filtration of gases and aggressive liquids, in quality reinforcing, a sound-proof material in composite materials;
The cut fibre: frictional materials for wheel chock, mufflers and other;
Manufacture profile basalt-plastic (structures of a various configuration), rods O4 - 60 mm, basalt-plastic armatures, pipes and capacities (a method of winding), composite materials made by a method sputtering;
A cord from basalt roving: heat sound insulation the thermal equipment, a filtration excited environments and gases, in quality high-resistant a sealing element in heat-exchange apparatus, as acid- and water-resistant armature in composite materials;
reinforcing roving fabrics for manufacture of fibreglasses: substrates for manufacture Soft roofing, roofing and facing materials;
Geotextile materials (grids, cloths) which are used for reinforcing road coverings, strengthenings of embankments, earthen shaft;
On chemical resistance BSF surpass alumina-magnesia fibres and glass fibres of mark .
On physical and chemical and mechanical properties BSF have huge prospect as reinforcing material in manufacture of special concrete and composites on a polymeric matrix, working in excited environments. Cost price BSF can be up to standard some fiber glass "E" and is much lower long and special fibres that is economically expedient.

The process equipment for manufacture of materials

The list of the process equipment for manufacture of materials from BSF.
  • Installations for manufacture twisted fibre.
  • Weaving looms of various types for manufacture of fabrics from twisted fibre.
  • Narrow loom.
  • Sewing-knitting machine.
  • Machine tools for manufacture roving fabrics.
  • The equipment for manufacture of knitted fabrics and grids.
  • The equipment for manufacture of road grids.
  • The equipment for manufacture building and reinforcing grids.
  • Chopped machines.
  • Technological lines for manufacture it is matte from the cut fibre.
  • The equipment for manufacture needle-punched fabric.
  • Technological lines for manufacture of a paper and thin it is matte from the cut fibre.
  • Technological lines for manufacture of prepreg.
  • Technological lines for manufacture of rolled plastics.
  • The process equipment for manufacture of pipes of average and big diameter.
  • The process equipment for manufacture of cylinders for the compressed gases.
  • The process equipment for manufacture of capacities.
  • The process equipment for manufacture of composite materials and products a method sputtering.

Provisional calculation of parameters on 1 kg roving ($ the USA)

Crushed stone 0,06
Gas 0,18
Electricity 0,25
Lubricating agent 0,25
Protection and processing of platinum 0,25
Payment 0,5
Pension fund, etc. 0,22
Overhead charge 0,5
Total: 2,21
phone/fax: (044)517-4818
phone: (044)517-0963